5 min read

What Is PPWR? New EU Packaging Regulation and How to Prepare

PPWR is the new EU packaging regulation requiring design for recyclability. Find out what it means for FMCG manufacturers and how BISS's mono-material packaging meets these requirements.
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What Is PPWR? The New EU Packaging Regulation and How to Prepare

PPWR stands for the Packaging and Packaging Waste Regulation. The new EU rules aim to reduce the amount of packaging waste, increase recycling, and promote packaging design for reuse under EU law. In the European context, the PPWR introduces rules that affect manufacturers, brands, retailers and logistics operators.

Purpose and scope of the PPWR

The main goal of the PPWR is to reduce packaging’s negative impact on the environment by:

  • reducing the volume of packaging waste generated,
  • increasing the recovery and recycling rate of packaging materials in line with the PPWR’s requirements,
  • promoting reusable and easily recyclable packaging, in line with the EU regulation,
  • introducing labeling and reporting standards for packaging composition.

The PPWR covers various types of packaging: paper, plastic, metal, glass and composite. The rules apply to both product packaging (e.g. bottles, cartons) and transport and accompanying packaging (e.g. protective films, trays). Depending on the legislative version, requirements may also apply to food packaging and multi-layer packaging.

Key requirements for businesses

Companies need to prepare for several important obligations:

  • Registration and reporting — companies will be required to register the types and quantities of packaging they use and report recovery and recycling rates as part of compliance.
  • Design requirements — packaging should be designed for recyclability, avoid materials that are hard to separate, and minimize the amount of material used.
  • Participation in collection schemes — manufacturers may be required to take part in extended producer responsibility (EPR) schemes for packaging and packaging waste, funding packaging collection and recycling.
  • Restrictions on certain materials — bans or restrictions may apply to certain plastics, especially single-use and hard-to-recycle materials.
  • Labeling — an obligation to provide clear information about packaging composition and how to sort or dispose of it.

The PPWR’s impact on the supply chain and costs

Implementing the PPWR will have economic and operational consequences, forcing businesses to adapt. Companies may see rising costs related to:

  • designing and testing new packaging,
  • material changes (e.g. switching to more expensive but more recyclable materials),
  • fees for collection and recycling schemes,
  • the need to invest in new logistics processes and labeling systems compliant with the PPWR.

At the same time, there are potential benefits: optimized packaging dimensions, lower raw-material costs in the long run through the use of recycled materials, improved brand image, and meeting the expectations of environmentally conscious consumers.

What does the PPWR mean for consumers?

Consumers may notice changes such as: packaging that’s easier to recycle in line with the directive, new labels explaining how to sort packaging, and greater availability of reusable packaging. Some products may adopt new solutions, such as single-material packaging instead of multi-layer composites, making waste sorting easier.

Introducing the PPWR may also affect end product prices — some costs related to recycling and reporting may be passed on to consumers.

How to prepare your company for the PPWR — practical steps

  1. Audit your current packaging: inventory the types of materials, quantities and functions of your packaging.
  2. Assess recyclability: identify components that are hard to process and replace them with alternatives compliant with EU law.
  3. Sustainable design: apply ecodesign principles, reduce the number of layers, and limit adhesives and colorants that hinder recycling.
  4. Collaborate with suppliers and customers: negotiate materials and packaging standards, participate in return and reuse schemes.
  5. Implement reporting systems: set up tools to monitor packaging volumes and track progress toward recycling targets.
  6. Educate customers: clear labeling and information campaigns on how to sort and return packaging.

Examples of PPWR-compliant solutions

Companies are already implementing solutions that meet the PPWR’s goals and comply with the EU regulation.

  • Mono-material packaging that’s easy to recycle and complies with the packaging and packaging waste directive.
  • Deposit systems and reusable returnable bottles,
  • Biodegradable packaging where recycling isn’t efficient,
  • label ranges showing the percentage of recycled material content,
  • optimizing packaging size and weight to reduce transport and CO2 emissions, in line with the PPWR’s goals.

How BISS meets PPWR requirements

Our answer to these requirements is our mono-material packaging line, available in three barrier variants matched to different protection needs:

All three variants preserve full packaging functionality — barrier performance, mechanical strength, and full Flexo HD printing in up to 8 colors — while meeting design-for-recycling requirements.

Frequently Asked Questions (FAQ)

Does the PPWR apply to small businesses? Many provisions cover a broad range of businesses, but obligations may vary depending on company size and the volume of packaging placed on the market. Small businesses often have simplified requirements but still must follow design and proper labeling rules.

What penalties apply for non-compliance with the PPWR? Penalties may include fines, corrective orders, and in extreme cases restrictions on product sales. The exact penalties depend on the national laws implementing the regulation.

Do compostable packages exempt a company from recycling obligations? Not always. Compostable packaging must meet specific standards and be properly labeled. In places without industrial composting systems, such packaging may not be an effective solution.

Summary

The PPWR introduces ambitious changes aimed at reducing packaging waste and improving resource efficiency. These rules require businesses to take a thoughtful approach to packaging design, production and reporting. Early preparation — an audit, packaging redesign, collaboration with partners, and investment in reporting systems — will let companies not only meet the requirements but also turn these new trends into a competitive advantage.

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